LoRaWAN® for Mining Operations: Better Connectivity, Lower Costs

Mining operations are among the most challenging industries to digitize. Companies face constant pressure to improve safety, boost productivity, and reduce environmental impact.

Many mines are located in remote and harsh environments, making reliable communication and data collection difficult. Traditional wired solutions are costly, hard to scale, and prone to damage. Meanwhile, many wireless options struggle with coverage and reliability underground or across vast mining sites.

However, with the rise of smart mining technologies, there is an increasing demand for IoT-enabled solutions that can operate efficiently even in these extreme conditions.

LoRaWAN® technology is uniquely suited for mining operations because it combines long-range, low-power communication with robust signal penetration. This makes it ideal for deploying sensor networks that monitor everything from equipment health and conveyor belt efficiency to ventilation systems and worker safety. Unlike Wi-Fi or cellular networks, which require frequent infrastructure investments and high energy consumption, LoRaWAN® operates on minimal power and can support thousands of devices within a single network.

Exciting fact! The integration of the Internet of Things (IoT) into the mining industry has led to significant advancements in efficiency, safety, and sustainability. A survey revealed that 86% of mining companies plan to increase their use of IoT technology within the next year to better measure and understand the impact of sustainability initiatives (viasat.com).

But how exactly are LoRaWAN® devices making this possible, and why should mining operations pay close attention? Let’s explore the real-world impact and key advantages that LoRaWAN® solutions bring to the mining industry.

Why LoRaWAN® is Transforming Mining Operations?

Mining companies often struggle with unreliable connectivity, especially in underground tunnels and vast open-pit mines. Without a reliable system, monitoring equipment, ensuring worker safety, and tracking environmental conditions becomes a challenge.

TEKTELIC’s LoRaWAN® solutions provide seamless, long-range connectivity with minimal infrastructure. A single gateway can cover kilometers of mining terrain, enabling real-time data collection without the complexity of wired networks or the high costs of cellular solutions. Whether it’s tracking equipment deep underground or ensuring real-time gas monitoring, LoRaWAN® gives mining operations the visibility they need to run safer and more efficiently.

What is LoRaWAN® Technology?

LoRaWAN®, or Long Range Wide Area Network, is a wireless technology specially designed to connect IoT (Internet of Things) sensors and devices efficiently over long distances while using very little power. Unlike traditional cellular or wired networks, LoRaWAN® provides reliable coverage even in the remote, rugged, and underground environments typical of mining operations.

LoRaWAN® networks in mining typically consist of battery-powered sensors placed around the site—even in tunnels or pits—sending data to strategically located gateways. These gateways then forward the information to a central server or the cloud for processing and analysis. Because LoRaWAN® gateways can each cover a wide radius, mine operators can collect vast amounts of data across large or hard-to-reach areas without needing extensive infrastructure.

In simple terms, IoT solutions allows mining companies to deploy sensors and tracking devices throughout their sites without heavy investments in costly infrastructure. These sensors can run on batteries for several years, constantly collecting vital data. For mining, this means continuous, real-time monitoring of industrial equipment, workers, environmental conditions, and assets—all critical to safety, efficiency, and compliance.

Key Features of LoRaWAN® for Mining:

• Long Range: Carier-grade LoRaWAN® gateways covers large mining sites (up to several kilometers) with minimal number of gateways, reducing infrastructure costs.
• Low Power Consumption: IoT devices operate for years without battery replacement, ideal for remote or hard-to-access locations.
• Robust Connectivity: Performs reliably underground and through challenging terrains, unlike traditional wireless solutions.
• Secure and Scalable: IoT technology offers advanced security features and easily scales from a handful of sensors to thousands, supporting mining operations as they grow.

LoRaWAN® provides mining companies with a practical, cost-effective way to gather critical data, improve decision-making, and manage their operations more effectively—no matter how challenging the environment.

Why IoT Connectivity Matters in Mining Industry

Mining companies face several critical challenges that make reliable connectivity and data collection essential. Before exploring how LoRa technology helps mining operations, let’s first look at the biggest challenges these companies face every day. Understanding these issues makes it easy to see why reliable IoT solutions are essential.

1. Safety Risks. Mining, at its core, is a high-risk industry. Companies must continuously monitor conditions to prevent accidents, ensure worker safety, and quickly respond to emergencies. Communication breakdowns can lead to significant safety risks, from delayed alerts about hazardous gas levels to workers becoming helpless without a reliable connection.
2. Operational Efficiency and Downtime. Mining operations rely on heavy machinery and precise coordination. Equipment failures or maintenance delays due to insufficient monitoring can severely impact productivity. Real-time data is vital to proactively maintain machinery, prevent breakdowns, and optimize maintenance schedules, thus reducing costly downtime.
3. Asset Tracking and Management. Mining companies often manage numerous assets spread across vast areas and industrial processes. Tracking valuable equipment and monitoring its condition or location is challenging, particularly in remote or underground locations. Lack of precise asset tracking can lead to equipment loss, misuse, or theft, adding unnecessary costs.
4. Environmental Monitoring and Compliance. Mining companies must follow strictly to environmental regulations, monitoring air quality, water usage, and emissions accurately. Traditional methods of data collection can be inefficient, imprecise, or costly, leading to non-compliance issues and potentially significant fines or reputational damage.
5. Remote Location Challenges. Many mining operations occur in isolated, remote areas with limited or no existing infrastructure. Establishing reliable wired connectivity can be unreasonable expensive or logistically challenging, emphasizing the need for a more flexible and cost-effective wireless solution.

Given these ongoing challenges, mining companies increasingly recognize that traditional methods aren’t enough to stay competitive or even maintain operations in the long run. They need solutions that can reliably gather data, offer real-time insights, and adapt easily to remote and demanding conditions without breaking the budget.

To learn more about the benefits of LoRaWAN® connectivity, explore our article: “Power of LoRaWAN® Gateways Designed for Extreme Conditions“

This is exactly why LoRaWAN® technology is gaining traction in the mining industry. Unlike conventional systems, LoRaWAN® offers long-range, secure, and energy-efficient connectivity. It is perfectly suited for the unique demands of mining operations—from deep underground shafts to expansive open-pit mines, ensuring companies have continuous visibility and control.

Real-World Impact: Use Cases in Mining Sector

Mining companies must prioritize both safety and operational efficiency to remain competitive. LoRaWAN® technology supports this dual focus by enabling real-time monitoring of equipment, assets, and environmental conditions. With predictive maintenance capabilities and automated alerts, LoRaWAN® reduces downtime and improves workplace safety.

1. LoRaWAN Solutions Are Transforming Asset Tracking in Energy Operations

Tracking and managing assets in energy operations is a constant challenge, with equipment spread across vast, remote locations. Traditional tracking systems can be expensive and unreliable, leading to lost assets, inefficiencies, and unplanned downtime. LoRaWAN® technology offers a innovative solution, providing real-time visibility, long-range connectivity, and low-power operation to keep critical assets accounted for and optimized.

As large-scale industrial sites like Moeve’s La Rábida Energy Park expand, efficient real-time asset tracking is becoming essential for safety, logistics, and operational control. However, traditional tracking solutions present several challenges— GPS-based systems drain battery life, cellular networks often have poor coverage in remote areas, and setting up wired infrastructure is expensive and time-consuming.

To overcome these obstacles, Moeve implemented a smart tracking system using LoRaWAN® technology, powered by TEKTELIC’s IoT devices and Amazon Web Services (AWS) cloud solutions. This combination enables low-power, long-range connectivity that makes real-time monitoring possible, even in challenging industrial environments.

Together, Moeve and AWS have developed Track & Trace, a smart asset-tracking system that integrates TEKTELIC’s advanced LoRaWAN® devices to improve efficiency, security, and decision-making across the La Rábida Energy Park.

To support Moeve’s Track & Trace system, two advanced TEKTELIC devices were deployed:

TEKTELIC SEAL – a rugged GPS tracker designed for workers, vehicles, and heavy machinery, featuring:

• Built-in GPS for accurate tracking;
• LoRaWAN connectivity for long-range, low-power operation;
• Durable, waterproof design for harsh environments;
• Direct AWS IoT Core integration for seamless cloud connectivity.

TEKTELIC STORK – a low-power geolocation device built on Semtech LR1110 technology, optimized for high-efficiency tracking, with:

• GNSS scanning for ultra-low-power location tracking;
• Cloud-based position calculation to extend battery life;
• Lightweight, compact design for flexible deployment;
• Ideal for tracking assets that move infrequently but require precise location updates.

Why TEKTELIC?

• To make real-time tracking effective, Moeve required IoT devices that could withstand industrial environments, maintain long battery life, and provide accurate location data. TEKTELIC’s LoRaWAN®-enabled SEAL and STORK devices were chosen for their industry-leading features:
• Extended Battery Life – TEKTELIC’s devices use Semtech LoRa Edge™ technology, optimizing power consumption and extending battery life by up to 40%, reducing the need for frequent maintenance.
• Cost-Effective, Precise Tracking – Unlike traditional GPS trackers that require high-power processing on the device itself, TEKTELIC’s devices send raw location data to AWS cloud, where positioning is computed. This lowers hardware costs while maintaining accurate real-time tracking.
• Built for Industrial Environments – TEKTELIC’s devices are designed to handle extreme weather, high-impact conditions, and long-range connectivity, making them ideal for energy, mining, and construction sites.
• Seamless AWS Integration – TEKTELIC’s LoRaWAN® sensors connect directly to AWS IoT Core, enabling automated data processing, dynamic geofencing, and smart route planning without requiring expensive on-premise infrastructure.

By using TEKTELIC’s STORK and SEAL, Moeve’s Track & Trace system delivers real-time monitoring of workers, vehicles, and heavy machinery while ensuring safety and efficiency at La Rábida Energy Park. With real-time location data, Moeve can reduce downtime, prevent equipment bottlenecks, and streamline resource allocation. The system also provides historical tracking data, allowing for post-analysis and further efficiency improvements.

2. Worker Safety & Lone Worker Monitoring

Mining operations present hazardous conditions, with workers often operating alone in vast, remote areas. Traditional safety measures can be slow in responding to incidents, increasing the risks of accidents, injuries, or unreported emergencies. LoRaWAN® technology provides a real-time, automated safety solution, ensuring continuous monitoring and faster emergency response.

Challenges in Mining Safety

• Isolated Work Environments: Workers in underground tunnels or open-pit sites often have limited communication with supervisors.
• High-Risk Conditions: Falls, equipment malfunctions, and exposure to hazardous gases pose significant dangers.
• Slow Emergency Response: Without real-time monitoring, incidents can go unnoticed, delaying critical interventions.

LoRaWAN® Solution for Worker Safety

• Wearable Safety Trackers: Devices like CHICKADEE and SEAL wearable trackers feature fall detection, panic buttons, and SOS alerts for quick emergency responses.
• Geofencing & GPS Tracking: Monitors worker locations to ensure compliance with safety zones and improve visibility of lone workers.
• Automated Check-Ins & Distress Alerts: Detects inactivity or distress and instantly notifies supervisors.
• Seamless Integration with LoRaWAN® Gateways: KONA Photon, Macro Ex, and Mega Ex Gateways provide long-range coverage even in remote mining areas.

Key Benefits

• Reduces Accident Risks – Real-time alerts improve incident detection and prevention.
• Improves Emergency Response – Faster reaction times minimize injuries and operational downtime.
• Ensures Safety Compliance – Helps meet strict mining regulations for worker protection.
• Lowers Liability & Insurance Costs – Proactive safety monitoring reduces workplace risks and claims.

With TEKTELIC’s advanced LoRaWAN® solutions, mining companies can enhance worker safety, mitigate operational risks, and ensure that every worker— especially those operating alone—remains connected and protected at all times.

3. Remote Pipeline & Well Site Monitoring

Wired SCADA (Supervisory Control and Data Acquisition) allows centralized monitoring and control of critical processes from ore processing and conveyor systems to ventilation and power distribution. This system can be costly and complex to deploy over the expansive, rugged territories common in mining operations. By integrating LoRaWAN® technology, you can gain real-time insights into key metrics—like pressure, flow, and tank levels—without the high infrastructure overhead of traditional solutions.

LoRaWAN® Approach

• Wireless Sensors: Monitor critical parameters at wellheads, pipelines, and storage tanks via long-range, low-power LoRaWAN®.
• Leak & Vibration Detection: Detect operational anomalies early to prevent costly failures and downtime.
• Gas Monitoring: Maintain safety standards by identifying hazardous gases and addressing issues swiftly.
• Solar-Powered Connectivity: Eliminate the need for grid power at remote sites with solar-ready TEKTELIC KONA Photon gateway.

With over 15 years of expertise in LoRaWAN®, TEKTELIC provides comprehensive, reliable solutions tailored for mining operations. Utilizing KONA Photon Gateways and advanced sensors, TEKTELIC enables seamless data collection and secure transmission, ensuring remote pipelines and well sites remain efficient, safe, and cost-effective.

4. Environmental Compliance & ESG Monitoring

In mining and energy operations, strict environmental regulations and growing ESG (Environmental, Social, and Governance) expectations demand continuous oversight of emissions, air quality, and water resources. Traditional monitoring methods can be expensive, manual, and prone to human error—especially across widespread or remote facilities.

Did you know? Approximately 80% of mining companies have observed a positive impact from IoT solutions on sustainability efforts, with 43% noting progress in reducing CO₂ emissions and improving biodiversity (viasat.com).

LoRaWAN® Solution

• Methane & VOC Detection: Monitor wellheads and pipelines for leaks, reducing the risk of hazardous emissions.
• Air Quality & Dust Monitoring: Ensure compliance with local regulations, safeguarding both worker health and surrounding communities.
• Water Quality Measurement: Track contamination levels in drilling or processing sites, preventing pollutants from entering water supplies.
• Automated Compliance Reporting: Streamline the ESG data collection process, making it easier to provide transparent, accurate updates to stakeholders.

Key Benefits

• Reduced Regulatory Risk: Early detection of emissions or contamination can avert fines and reputational damage.
• Lower Manual Effort: Automated data logging minimizes time-consuming paperwork and on-site inspections.
• Enhanced ESG Credentials: Proactive monitoring appeals to investors and communities, showing a commitment to sustainable practices.
• Prevention of Costly Incidents: Detecting environmental issues early helps avoid production outages, site shutdowns, or long-term damage.

Did you know? Approximately 80% of mining companies have observed a positive impact from IoT solutions on sustainability efforts, with 43% noting progress in reducing CO₂ emissions and improving biodiversity (viasat.com).

TEKTELIC’s holistic approach integrates robust hardware, automated alerts, and streamlined data management, empowering you to comply with regulations while championing sustainability. By embedding environmental stewardship into day-to-day operations, TEKTELIC helps you build investor confidence, maintain a positive community image, and consistently meet—if not exceed—your ESG objectives.

5. Smart Valve & Actuator Control

Manual valve operations in remote mining sites can be both time-intensive and prone to errors. This often leads to production delays, higher labor costs, and the risk of spills or pressure surges that can damage equipment. By leveraging LoRaWAN® connectivity, mining operations can deploy remotely controlled actuators and sensors that automatically adjust flow in real time based on actual site conditions.

Challenges

• High Labor Costs: Frequent on-site visits to open or close valves are expensive and take workers away from other tasks.
• Risk of Human Error: Manual adjustments can lead to accidental leaks, equipment damage, or unplanned downtime.
• Slow Response Times: Field crews can’t always react quickly to sudden pressure changes or surges.

LoRaWAN® Solution

• Automated Flow Control: Actuators continuously regulate valves based on pressure, temperature, or flow rate data.
• Real-Time Alerts: Immediate notifications for leaks, surges, or malfunctions, enhancing worker safety and minimizing damage.
• Centralized Management: Integration with SCADA systems lets operations teams monitor and adjust valves from a single dashboard.
• Reduced Site Visits: Remote accessibility decreases on-site interventions, cutting overall operational costs.

Key Benefits

• Improved Safety: Automated control prevents sudden surges or spills that can harm personnel and equipment.
• Cost Savings: Fewer manual checks translate into lower labor and travel expenses.
• Enhanced Efficiency: Quick, precise adjustments keep production running smoothly while extending equipment lifespan.
• Scalable Network Architecture: LoRaWAN® gateways and sensors can be expanded or upgraded to match evolving site requirements.

In a rapidly evolving industry, automation isn’t just an upgrade—it’s a necessity for staying competitive. By adopting LoRaWAN®-based valve and actuator solutions, mining operations can eliminate costly manual work, enhance safety through instant insights, and respond quickly to changing site conditions. With TEKTELIC’s extensive expertise, you gain a trusted partner dedicated to helping you optimize resources, reduce downtime, and confidently navigate the next wave of smart mining technologies.

A Three-Step Roadmap for Seamless LoRaWAN® Implementation in Mining Operations

The successful implementation of LoRaWAN® technology in mining operations requires careful planning and execution. By following best practices, you can achieve a seamless transition and unlock the full potential of LoRaWAN® for your mining operations. With more than 15 years of dedicated experience in LoRaWAN® technology, TEKTELIC is your trusted partner, providing not just high-quality IoT products but also expert guidance and support throughout your IoT journey.

To help you confidently approach your LoRaWAN® implementation, we’ve outlined a simple and structured roadmap based on industry-proven methods:

1. Conduct a Comprehensive Needs Assessment

Start by clearly identifying your mining operation’s unique requirements and challenges. A detailed assessment helps you determine where and how LoRaWAN® solutions can best support your goals, prioritize technology investments, and align with operational objectives. Accurate sensor data collection at this stage establishes a solid foundation for effective decision-making and successful deployment.

2. Partner with Experienced LoRaWAN® Providers

Working closely with trusted, experienced LoRaWAN® experts is crucial for smooth integration. A knowledgeable partner can provide customized solutions, technical support, and valuable industry insights. This collaboration ensures your LoRaWAN® network is reliable, efficient, and tailored specifically to meet the demands of your mining environment.

3. Continuously Monitor and Evaluate Performance

Regular monitoring and evaluation of your LoRaWAN® network ensures optimal ongoing performance. Establishing a structured system to track and analyze network data helps quickly identify areas for improvement, prevent potential issues, and support continuous innovation. Proactive monitoring strengthens reliability, improves operational efficiency, and sustains long-term success in your mining IoT initiatives.

Everything you need to build reliable IoT coverage in our article: “IoT Building Coverage: Tips and Techniques for Success”

By following these best practices, your mining operations can confidently adopt LoRaWAN® technology, effectively addressing core challenges and positioning your business for long-term success.

If you have questions or need personalized advice, our TEKTELIC experts are always here to help—just reach out!

Frequently Asked Questions

What is LoRaWAN® technology and how does it revolutionize mining operations?

LoRaWAN® (Long Range Wide Area Network) technology is a wireless communication protocol that enables long-range communication between devices. In mining operations, LoRaWAN® technology allows for real-time monitoring of equipment, environmental conditions, and personnel safety. This results in improved efficiency, safety, and productivity in mining operations.

How does LoRaWAN® technology improve equipment maintenance in mining?

LoRaWAN® technology enables predictive maintenance by monitoring equipment performance and detecting potential issues before they escalate. This proactive approach to maintenance reduces downtime, extends equipment lifespan, and ultimately saves costs for mining operations.

Can LoRaWAN® technology enhance safety for miners in hazardous environments?

Yes, LoRaWAN® technology can significantly enhance safety for miners in hazardous environments. By providing real-time monitoring of environmental conditions, equipment status, and personnel location, LoRaWAN® helps prevent accidents, respond quickly to emergencies, and ensure the well-being of miners.

What are the key benefits of using LoRaWAN® technology in mining operations?

Some key benefits of using LoRaWAN® technology in mining operations include improved operational efficiency, reduced downtime, enhanced safety for miners, cost savings through predictive maintenance, and increased productivity through real-time monitoring and data analysis.

How can mining companies implement LoRaWAN® technology in their operations?

Mining companies can implement LoRaWAN® technology by deploying LoRaWAN® gateways and sensors throughout their operations, integrating these devices with existing systems, and leveraging data analytics to derive actionable insights. Collaborating with LoRaWAN® technology providers and experts can help mining companies successfully integrate this technology into their operations.